Why does it matter?

Choosing the right material for your chemical hose is essential for safe and efficient chemical transport. Several important factors must be considered before making your selection, such as chemical compatibility, temperature range, pressure requirements, and more. In this guide, we'll explore various materials commonly used in chemical hoses and assess their suitability for your specific applications.


Types of Materials

Before we delve into the specifics of chemical hoses based on their materials, it's essential to recognize that these hoses typically fall into one of four main categories:

- Rubber: Known for their outstanding flexibility, durability, and versatility across a range of temperatures.

- Plastic: Renowned for their abrasion resistance and cost-effectiveness, making them a practical choice for many applications.

- Metal: Offers exceptional durability and the ability to endure extreme temperatures, ideal for demanding environments.

- Composite: Features a unique construction tailored to accommodate a diverse array of applications, combining the benefits of multiple materials.

Chemical Hose Assembly

Chemical Hose Materials


ChemMaster Plus XLPE Black Hose

Modified XLPE

Modified XLPE (Cross-Linked Polyethylene) hoses are designed with a specialized MXLPE inner tube, a robust corrugated EPDM cover, and reinforced with a wire helix for added durability. These hoses safely transport up to 98% of chemicals and can withstand pressures ranging from 150 to 200 psi, depending on the size and application. Additionally, they can endure temperatures up to 250°F. Compared to traditional XLPE, modified XLPE hoses offer enhanced compatibility with a broader spectrum of chemicals and may also handle higher temperatures. Furthermore, MXLPE hoses are among the most cost-effective options available in the chemical transport industry, making them a practical choice for many applications.


EDPM

EDPM (Ethylene Propylene Diene Monomer) is an excellent rubber hose material specifically designed for transporting a wide range of chemicals. Renowned for its remarkable resistance to high temperatures and harsh weather conditions, EDPM provides an ideal solution for handling various acids, cleaning agents, and industrial chemicals. However, despite its versatility, it is generally unsuitable for applications involving petroleum products or certain oils.
EDPM Hose Example

FabChem Green Hose Contitech

UHMWPE

UHMWPE (Ultra-High Molecular Weight Polyethylene) is a high-performance thermoplastic designed for superior suction and discharge capabilities. Renowned for its exceptional resistance to a broad range of chemicals and temperature extremes, this hose also boasts impressive durability against abrasion and wear. However, it is worth noting that UHMWPE hoses have reduced flexibility and may degrade with prolonged exposure to sunlight, which restricts their optimal use to indoor environments.


XLPE

XLPE (Cross-Linked Polyethylene) hose is an excellent option for handling a wide range of chemicals and corrosive substances commonly found in industrial and agricultural environments. Renowned for its exceptional durability, this material is particularly well-suited for outdoor applications. While XLPE is predominantly utilized for the transportation of fertilizers and pesticides, it is capable of safely transferring various other chemicals as well. However, it's important to note that XLPE hoses may be heavier and more costly compared to alternative hose materials. 

XLPE Image Example

Metal Hose Example

Metal Hose Assemblies

Metal hose assemblies feature a robust design that includes an inner core and an outer braid. The outer braid, crafted from metal, enhances durability and provides superior resistance to wear, corrosion, and temperature fluctuations. While these hoses are undoubtedly more resilient, it's important to note that they tend to be heavier and less flexible than their non-metal counterparts. Consider these factors carefully when choosing the right hose for your needs.


Composite Assemblies

Composite hose assemblies, much like stainless steel assemblies, are made up of several layered materials that work together to create a robust solution. These assemblies often incorporate a variety of materials along with wire helixes to enhance their structural integrity. While composite hoses are lightweight and offer greater flexibility compared to metal hose assemblies, they tend to have lower resistance to extreme temperatures and high pressures.

Composite Hose Assmbely Example

A Small Part of a Long Journey

Despite the importance of choosing a tube material, it is only one step in choosing the right hose for your needs. Make sure to keep in mind the length you need, the pressure required, the temperature in which you need to transport material, the chemical(s) you're working with, and any other aspects of the conditions the hose will face. It's crucial to check the chemical resistance charts provided by the manufacturer before purchasing a hose. Please contact our team for any assistance selecting the right hose for your application 

Conclusion

In this article, we've only scratched the surface of the various hose materials available. With such a broad array of options, selecting the right material to suit your specific application is crucial. For a comprehensive guide on choosing the ideal hose assembly and maintaining it effectively, we recommend consulting our STAMPED Guide.

Our team is here to help you find the perfect hose assembly to meet your requirements! Feel free to reach out to us via email at webmaster@hartindustries.net or by calling 800-221-9234 to connect with our sales team. We look forward to assisting you!